Composition of separator unit:
Separator unit is an integration of separator, heating facility, oil supply pump, slag oil drain pump, middle slag oil cabinet and heater, sensor and auto control, control box, base, frame, pipeline, instruments and valves, and is an assembly of equipment/setup that independently performs the main separation function and its aux functions.
Commonly used specifications of separator unit:
This company provides various different specifications of single machine heavy oil separator unit, double machine combined heavy oil separator unit, single machine separator of lubricant /machine oil unit, single machine heavy diesel oil separator unit, double machine combined heavy diesel oil separator unit, compound combination separator unit that meet the needs of different kinds of vessels and different separation volumes.
Following are the commonly used specifications of the home made separator units. This company also provide different separator units assembled of imported parts and components, such as MMPX403，MMPX404 etc.
type
item |
A207
Single m/c unit |
A207double m/c combined unit |
A205
single m/c unit |
A205double m/c combined unit |
A206double m/c combined unit |
A307single m/c unit |
A407double m/c combined unit |
KYDR203CD-23 |
KYDH204SD-23 |
KYDH206CD-23 |
KYDH307CD-23 |
KYDH407SD-23 |
rated separation volume |
single m/c |
1500 |
1500 |
2000 |
2000 |
3000 |
5000 |
4000 |
serial connected |
/ |
-750 |
/ |
-1000 |
-1500 |
-2500 |
-2000 |
tandem connected |
/ |
-1500 |
/ |
-2000 |
-3000 |
-5000 |
-4000 |
rated values |
-750 |
-750 |
-1000 |
-1000 |
-1500 |
-2500 |
-2000 |
separation factor |
7898 |
7898 |
7200 |
7200 |
6398 |
5890 |
6370 |
mode of slag draining |
manual |
manual |
fully drained
semi/fully automatic |
fully drained
semi/fully automatic |
fully drained
semi/fully automatic |
fully drained
semi/fully automatic |
fully drained
semi/fully automatic |
mode of oil |
Overflow pump |
Overflow pump |
paring disc pump |
paring disc pump |
Overflow pump |
Overflow pump |
paring disc pump |
mode of heating |
steam m2 |
2 |
2 |
2.5 |
2.5 |
3.5 |
5.0 |
4.0 |
or heat conducting oil m3 |
2 |
2 |
2.5 |
2.5 |
3.5 |
5.0 |
4.0 |
or electric heating kw |
9 |
9 |
12 |
12 |
15 |
24 |
18 |
separating temp of heavy oil |
92-98 |
92-98 |
92-98 |
92-98 |
92-98 |
92-98 |
92-98 |
oil incoming pressureMpa |
0.10- |
0.10- |
0.10- |
0.10- |
0.10- |
0.10- |
0.10- |
oil out-going pressure |
≥0.20 |
≥0.20 |
≥0.20 |
≥0.20 |
≥0.20 |
≥0.20 |
≥0.20 |
motor power |
separator Kw |
2.2 |
2.2X2 |
4.0 |
4.0X2 |
5.5X2 |
11.0X2 |
7.5X2 |
| supply pump Kw |
/ |
/ |
1.1 |
1.5 |
/ |
/ |
2.0 |
| slag oil pump Kw |
/ |
/ |
1.5 |
1.5 |
2.0 |
2.0 |
2.0 |
| capacity Kw |
2.2 |
4.4 |
6.6 |
11 |
13.0 |
24.0 |
19.0 |
| weight Kg |
590 |
1050 |
1200 |
2130 |
2470 |
3380 |
2660 |
outer dimensions |
length |
1030 |
1800 |
1400 |
2400 |
3000 |
3400 |
3200 |
| |
width |
950 |
950 |
1400 |
1250 |
1600 |
1650 |
1650 |
| |
height |
1650 |
1650 |
1800 |
1800 |
2100 |
2250 |
2100 |
| `source of power |
3φ380V/50Hz or 3φ440V/60Hz or3φ220V/60Hz（to be emphatically specified) |
A table of recommended separating conditions and actual treating volume of different mineral oils:
kind of oil |
heavy diesel |
heavy oil (fuel) |
lubricant |
turbine oil |
low speed machine quality oil |
medium speed machine cleaned oil |
viscosity |
mm2/s(5℃) |
mm2/s(4℃) |
13 |
20.5 |
36.2 |
80 |
180 |
380 |
460 |
600 |
100-120 |
65 |
density |
kg/m3(20℃) |
≤900 |
900-991 |
880-900 |
900 |
separating ℃ |
40 |
60 |
80 |
98 |
80 |
75 |
ratio of actual treating volume/rated treating volume |
110 |
100 |
60-65 |
45-50
|
35-40 |
20-25 |
50-60
|
25-30 |
80-85
|
Notes：
1、Ratio of actual treating volume/ rated treating volume as in the table is expressed in percentage in terms of RC3-30 heavy diesel oil specified in GB445。
2、step separation of the separator.
3、the plant conditions where continuous separation is taking place in bypass |
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